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TIPS NO |
222 |
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Revision |
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Date: |
Apr 2002 |
1.56 EvoClear Navigator
Short Progressive LensProduct Specifications & Processing Information
Purpose: The following information will assist you in processing the EvoClear 1.56 Navigator Short Progressive Lens.
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Characteristics |
EvoClear 1.56 Navigator Short Lens |
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Refractive Index |
1.557 |
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Dispersion Value (Abbe) |
36.0 |
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Density |
1.24 |
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Chemical Resistance |
Excellent |
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Machinability |
Excellent |
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Rear Surface Coating |
Optional |
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Scratch Resistant |
In-Mold RLXPlus® |
1.56 EvoClear Navigator
Short progressive Lens DimensionsSemi Visible Icon:
sI
Blank Size: 74mm diameter blanks, decentered 3mm.
Effective diameter is 80mm.
Base Curves: 1.25, 3.25, 5.50, 7.50
Power Range: -10.00 to +5.00
Add Powers: 1.00 to 3.00 in 0.25 Diopter Steps
Nominal Curve |
True Curve |
Radius mm |
SAG at 50mm |
Nominal Concave |
Edge Thickness |
Center Thickness |
1.25 |
1.15 |
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3.0 |
15.5 |
13.9 |
3.25 |
3.23 |
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6.0 |
15.4 |
12.5 |
5.50 |
5.60 |
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6.0 |
13.8 |
14.1 |
7.50 |
7.62 |
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6.0 |
9.9 |
13.8 |
Thicknesses: We recommend a minimum center thickness of 1.5mm, or 1.6mm if AR coated
General:
Standard surfacing procedures for CR-39® progressive lenses should be used with the 1.56 EvoClear material lens, but bear in mind that 1.56 EvoClear has a refractive index of 1.557. If you have questions regarding these lenses, contact Technical Services at 800-759-0075.
Computer Calculation of Rx:
The easiest, most efficient method to calculate and process values for an Rx is to use an existing computer software package which contains 1.56 EvoClear Navigator Short Progressive Lens design data. If your software does not include this data, our Technical Services group will be happy to provide the necessary specifications. Please forward us the contact name and phone number of your software vendor. If you need a software program for processing lenses, Signet Armorlite has developed a computer program to calculate surfacing data. This program is available through Signet Armorlite's Technical Services Department.
Layout:
All surfacing should be done in relation to the prism reference point located on the 180°
line. We recommend that you block the lens on the prism reference point even though the corridor is decentered 3 mm. If blocking is done on the geometric center of the blank, you must calculate the amount of decentration prism needed to move the optical center to the prism reference point. The fitting cross is located approximately 1/3mm to the temporal side of the prism reference point dot. This improves the accuracy of positioning the patient's pupil to the center of the corridor. If you use an automated lens blocker, such as the Gerber Step-One System, and if you are blocking on the cross, be sure to use a segment placement on the lens blank of -2mm down and 2.2mm in.
Removal/Re-marking the Temporary Reference Marks:
The Navigator Short Progressive Lens markings may be removed by wiping the surface with alcohol or standard lens mark removing solvents. To re-mark the Navigator Short Progressive Lens, locate the semi-visible "+" symbols engraved along the 0-180°
axis line. Use a felt pen to mark a spot over the "+" symbols, and trace the progressive markings using the Navigator Short Progressive Lens verification mask or the Progressive Lens center/sizing chart. Use the fitting cross to accurately optimize optics during final fitting of Navigator Short Progressive Lens.
Semi-Visible Markings:
Navigator Short Progressive Lens markings have a "+" at the nasal and temporal sides along the 180° axis line. Located approximately 3mm below the nasal "+" is the Navigator icon and the letters "sI". Located approximately 3mm below the temporal "+" is the add power of the lens. These marks can be located by visually inspecting the lens. Position the lens at armís length, preferably in front of an overhead fluorescent light. While moving the lens slowly, look through the lens for the semi-visible marks located along the surface of the lens. The marks will become visible at a given angle of light and be most visible as the lens nears the edge of the light fixture.
Fining and Polishing:
Processing the 1.56 EvoClear Lens is similar to the CR-39 lens material. Safety bevel the lens before fining to alleviate chipping potential and allow the slurry smoother access along the lens surface. Large lap tools (at least 3 inch) should be used and allowance made for approximately 0.3mm of stock removal. We strongly recommend fining pads with eight or more petals be used for curves over 9.00 diopters. This can prevent flares and wrinkles.
Abrasion Resistance Coatings:
The front surface of the 1.56 EvoClear Lenses includes the superior protection of RLXPlus non-tintable coating. The uncoated rear surface of the lens provides adequate durability for normal use. Therefore, a backside coating is not required, although backside coating is recommended if the lens will be worn in a highly abrasive environment. Applying a backside coating after surfacing is always recommended when the lens will be anti-reflective coated. However, be sure to verify that impact resistance is maintained, particularly when using a non-tintable coating. Please call Technical Services for the latest test results with various backside coatings.
AR Coating:
Multi-layer AR coatings can be applied to 1.56 EvoClear Lenses. Because AR coatings reduce lens impact resistance, we recommend a 1.6mm minimum center thickness and a backside coating that will enhance the impact resistance capability. Be sure that your AR coating is compatible with your backside coating. Include impact testing for lenses AR coated and sold by your lab. It may be necessary to increase the minimum center thickness in order to meet impact resistance requirements. Please call Technical Services at (800) 759-0075 for additional information about coatings and impact resistance.
Impact Resistance:
As a component, lenses of this design have been shown by testing to be capable of being processed to meet applicable impact resistance requirements of FDA regulation 21 CFR 801.410 and ANSI Z80.1. Conformance to this standard is the responsibility of all subsequent processors. Impact resistant lenses are not unbreakable. Lenses with obvious damage should be replaced immediately.
Tinting:
If you decide to tint the lens, test a sample lens first. When using a tintable backside coating, the tinting performance and compatibility with specific neutralizers are coating dependent. We caution against tinting prior to using a non-tintable coating. Coating applications can change the color or density of tinted surfaces. After tinting, clean the lenses with alcohol or acetone to remove excess dye from surfaces.
Special care must be taken when clamping EvoClear lenses. The combination of edge pressure and high temperatures will cause warpage. You should position the clamp with only enough pressure to keep the lens from falling out. If the lens does warp during the tinting process, remove the warpage by baking the lens on a flat tray in a 175-200°F oven for 5 minutes.
Thermal Stability:
The 1.56 EvoClear Lens material has a similar level of heat sensitivity as other high index materials. The lens can flex if heated under pressure. To prevent warpage, avoid heating the lens over 130°
F while it is under pressure from frame or clamping. Warpage can cause a plastic lens to fit loosely in the frame. If the lens should become warped, heat without pressure to allow the lens to return to its original shape.
Fitting and Frame selection:
Our minimum segment height guideline is 17mm, based on the 12mm corridor length. The measurement includes 2mm above the reference dot where the fitting cross is marked, as well as 3mm of clear area below the full addition location. Minimum segment height values are completely Rx and frame dependent. The frame shape and patientís monocular PDs will affect this minimum segment height, which is measured from the lowest point of the frame and not the lowest point of the frame where the reading area falls. Illustration 1.0 shows that the near zone may not fall inside the frame for certain frame and monocular PD requirements.
The simplest and most accurate way to ensure that an adequate distance & near area will be enclosed within the frame is to use Signet Armorlite's center/sizing chart for Navigator Short Lenses. Mark each fit point on the demonstration lenses in the frame and lay it over the center/sizing chart to verify the critical optical zones fall within the eye wire.
If a small portion of the critical optical area is outside the frame, discuss with the patient the optical compromise that will occur if this frame is used.
Illustration 1.0
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Usable full addition point inside frame |
Unusable full addition point out of frame |
CR-39 is a registered trademark of PPG.
RLXPlus is a registered trademark, EvoClear and Navigator Short are trademarks of Signet Armorlite, Inc.
| Navigator Short Progressive 1.56 EvoClear Base Curve Selection Chart | ||||||||||||
| CYLINDER | ||||||||||||
| 0.00 | -0.50 | -1.00 | -1.50 | -2.00 | -2.50 | -3.00 | -3.50 | -4.00 | -4.50 | -5.00 > | ||
| SPHERE | -7.25^ | |||||||||||
| -7.00 | ||||||||||||
| -6.75 | ||||||||||||
| -6.50 | ||||||||||||
| -6.25 | -4.25 | |||||||||||
| -6.00 | 1.25 base | |||||||||||
| -5.75 | ||||||||||||
| -5.50 | ||||||||||||
| -5.25 | -5.25 | |||||||||||
| -5.00 | ||||||||||||
| -4.75 | ||||||||||||
| -4.50 | ||||||||||||
| -4.25 | ||||||||||||
| -4.00 | -4.00 | |||||||||||
| -3.75 | -3.75 | |||||||||||
| -3.50 | ||||||||||||
| -3.25 | -3.25 | |||||||||||
| -3.00 | 3.25 base | |||||||||||
| -2.75 | ||||||||||||
| -2.50 | -2.50 | -2.50 | ||||||||||
| -2.25 | ||||||||||||
| -2.00 | ||||||||||||
| -1.75 | ||||||||||||
| -1.50 | -1.50 | |||||||||||
| -1.25 | -1.25 | |||||||||||
| -1.00 | ||||||||||||
| -0.75 | ||||||||||||
| -0.50 | ||||||||||||
| -0.25 | ||||||||||||
| 0.00 | 5.50 base | 0.00 | ||||||||||
| 0.25 | ||||||||||||
| 0.50 | 0.50 | |||||||||||
| 0.75 | ||||||||||||
| 1.00 | ||||||||||||
| 1.25 | 1.25 | 1.25 | ||||||||||
| 1.50 | ||||||||||||
| 1.75 | 1.75 | |||||||||||
| 2.00 | 2.00 | 2.00 | ||||||||||
| 2.25 | 2.25 | |||||||||||
| 2.50 | 2.50 | |||||||||||
| 2.75 | ||||||||||||
| 3.00 | 7.50 base | 3.00 | ||||||||||
| 3.25 | ||||||||||||
| 3.50 | 3.50 | |||||||||||
| 3.75 | ||||||||||||
| 4.00 | ||||||||||||